STANDARD COMPONENTS LIST THAT WILL BE USED IN MACHINES
- PLC: Siemens S7 300, Siemens S7 200, Siemens S7 1200, Siemens Simotion D435
- Driver: Siemens Sinamics G120 - G120C, Siemens Sinamisc S120, or alternatively ABB
- Switching Materials: Siemens, ABB
- Motor: Siemens, ABB - Bearing: SKF
- Hydraulic: Parker - Gear Box: Rossi
DRAWING LINE AND CUTTING
Feeding Unit : Ø 610 x 2,700 mm (2 pieces)
Hydraulic Boom Cylinders : Ø 125/70 x 500 mm (2 pieces)
Hydraulic Unit : 70-litre container, 16 l/min. Pump 5.5 kW AC motor, controls 24VDC.
Hydraulic Valves : PARKER – ERMETO
Wire Rod Diameter : Ø5.50 mm – Ø8.00 mm
Vertical Column Pulleys for Wire Carriage: All the pulleys have been fully sheltered by tungsten carbide element.
Height of Pay – off Column : 7,350 mm
FTA01-WIRE ROD PAY OFF MACHINE
Technical Features: Hydraulic Boom Wire Rod
Feeding Unit : Ø 610 x 2,700 mm (2 pieces)
Hydraulic Boom Cylinders : Ø 125/70 x 500 mm (2 pieces)
Hydraulic Unit : 70-litre container, 16 l/min. Pump 5.5 kW AC motor, controls 24VDC.
Hydraulic Valves : PARKER – ERMETO
Wire Rod Diameter : Ø5.50 mm – Ø8.00 mm
Vertical column pulleys for Wire carriage: All the pulleys have been fully sheltered by tungsten carbide element.
Height of pay – off Column : 7,350 mm
Wire rod feeding Spool : Has a wire guiding system and electrical protection unit to prevent wire tangling, it has mechanical protection devices as well.
Wire rod feeding Spool : This spool can be moved up and down utilizing a carriage system on the column.
Electric Panel : On the electrical panel the available devices are; start-stop, Hydraulic Boom, vertical – horizontal buttons, the vertical column’s up and down buttons, Emergency stop.
Technical Features: Hydraulic Boom Wire Rod Feeding Unit: Ø 610 x 2700 mm (2 pieces)
Hydraulic Boom Cylinders : Ø 125/70 x 500 mm (2 pieces)
Hydraulic Unit : 70-litre container, 16 l/min. Pump 5.5 kW AC motor, controls 24
VDC.
Hydraulic Valves : PARKER – ERMETO
Wire Rod Diameter : Ø5.50 mm – Ø8.00 mm
Vertical column pulleys for Wire Carriage: All the pulleys have been completely covered by tungsten carbide material.
Height of pay – off Column: 6.80 m
Wire rod feeding Spool : Has a wire guiding system and electrical safety unit to prevent
wire tangling, it has a mechanical safety devices as well.
Wire rod feeding Spool: The top pulley spool can be moved up and down employing a carriage system on the column.
Electric Panel: On the electrical panel the available devices are; start-stop,
Hydraulic Boom, vertical – horizontal buttons, the vertical column's up and down buttons, Emergency stop. Air Condition will be mounted to panel.
DRY WIRE DRAWING MACHINE
Technical Features: Number of blocks 7
Drawing strength : 1100 N/mm². All blocks are designed to be mechanically constantly
in operation.
Wire material : Low carbon wires for electrode
Wire inlet diameter : Max. Ø5.50 mm
Wire outlet diameter : Min. Ø2,00 mm – Ø4.00 mm
Diameter tolerance : +/- 0.02 mm
Machine speed : During the constant operation, as unlimited amendment
features, Max 14 mt/sec. on the last block with using Pressure Drawing Dies.
Production speed : It varies depends on the wire diameter and wire quality.
Diameter of Blocks : First blocks' diameter is 610 mm and others are 560 mm
Block wire filling height : 200 mm.
Machine reduction : Max. 30%
TSM-Ø1000 mm WIRE WINDING MACHINE
Technical Features:
Motor Power : 45 Kw 1450 c/min. 50 Hz, AC and
Machine Speed : Max. 18 mt/sec.
Speed Control : Siemens brand AC driver will be installed. It will be working synchronization with wet wire drawing machine and speed references will be given by the speed potentiometer located on the dancer's arm.
Capacity of Spool : Max. Ø 1000 mm and according to DIN 46397.
Diameter of wound wire : Min. 2, 50 mm
Hub Tightening : Pneumatic 22. 5° conical.
TDK1000-WIRE STRAIGHTENING AND CUTTING MACHINE
Technical Features: Main Motor (driver motor) power : 8.17 Kw, 3000 rpm. 26 N/m
Wire Cutting Motor : 8.17 Kw, 3000 rpm. 26 N/m Wire straightening Motor : 22 Kw AC 1450 cyc/min.
Wire Cutting Speed : Max. 350 m/min (350 mm electrode length-1000 pcs /min.)
Wire Cutting Diameters : Ø 2.00 mm - Ø 5.00 mm
Lubrification system : It has automatical lubrification
Straightening : Machine has 11 pcs straightening rings coated with tungsten carbure.
Wire cutting tolerance : +/- 0.02 mm
WIRE STRAIGHTENING AND CUTTING MACHINE
Technical Features :Wire cutting capacity : 110 m /min for 300 pcs/min ( Ø2.5 mm x 350 mm )
100 m /min for 250 pcs/min ( Ø3.2 mm x 350 mm ) 100 m /min for 220 pcs/min ( Ø4 mm x 450 mm ) 100 m /min for 150 pcs/min ( Ø5 mm x 450 mm )
Wire feeding Motor : 4.0 kW AC 1450 rpm. Speed control will be made by Siemens brand drivers.
Wire straightening motor: 11 kW AC 1450 rpm Speed control will be made by Siemens brand drivers.
Wire cutting motor : 8 Nm and 3000 rpm SERVO MOTOR .It will work with gearbox.
Transmission of wire feeding motors : Will be provided by trigger ( time ) belt.
Pulley tightening up : With pressure controlled proportional pneumatic volt.
Wire Straightening system : Will be made of ASI 304 Kt type material and there will be 5
Straightening rings.
Rotor rotating speed : max. 6500 rpm
Diameter of straightened and cut wire : Ø 2.00 mm - 5.00 mm
ELECTRODE PRESS (include coating flux filling press)
Technical Features ( Electrode Press) Press pressure : Max. 350 Bar.
Press power : 4019 KN
Cylinder stroke : 1000 mm
Production capacity : 380.000 pcs. / shift (about 10 tons / shift)
Coating flux tube : 2 pcs.
Coating flux tube diameter : Ø230 mm
Coating flux tube length : 960 mm
Coating flux tube capacity : 120 kg
Hydraulic pump motor : 55 kW AC
TV95 - CORE WIRE FEEDING UNIT
Technical Features:Wire feeding capacity : 85 – 1,350 pcs / min.
Wire diameter : Ø2,00 – Ø6,00 mm
Motor Power : 11 Kw AC
Motor power of wire dropping from the container: 0,37 kW AC
Wire feeding pulleys : Swerker 21 ( 2–2,5 and 3.25 )
EYK – WET MIXING MACHINE FOR FLUX with Belt Conveyor
Technical Features Batch total capacity : 750 Liter (250 kg)
Diamension (closed) : 1,500 x 1,900 x 2,400 mm
Power Supply : 380 V 3/ PE, 50 Hz
Total Power : 7.5 kW x 2
EPS - ELECTRODE FLUX DRY PEELING OFF MACHINE
Dimensions of the machine : 450 x 650 x 1000 mm (together with the legs)
Motor power : 2,2 kW AC
Mixing eccentric : 2 pcs.
Mixing Pins : 4 pcs.
EF150 - DRYING FURNACE FOR RUTILE ELECTRODES (DOUBLE)
Electrode Drying Furnace for Rutile Electrodes, Model No: EF 150 Dimensions of the furnace 2050 x 1700 x 1800 mm
Heating: Utilizing Electricity
Electrical Power: 100 kW + 100 Kw=200 Kw
Maximum Temperature: 150°C
Temperature Control: PID control
Capacity of the furnace: 80000 pcs./1charge (1charge=2h)
WIRE POINTING MACHINE
The type of machines: Motorized Type.
Diameter of the wires: Ø 6.50 mm – Ø 2.00 mm
BUTT WELDING MACHINE
Diameter of wire: Ø6.50 mm – Ø2.00 mm
Wire Holders: Mechanical Arms
Carrying: With Wheels
Wire Cleaning : With Crust Cleaning Machine
Wire Types : Steel Wires
DIE MACHINING FOR ANGLING AND CONICAL SECTION
Capacity tri-leg panel: Max. Ø 100 mm.
Stroke length: Max. 16 mm.
Number of strokes: 20-180 strokes/min.
Air motor: 45.000 cyc./min.
Electricity: 380 V,50HZ. , 150 lt/min.
Needle diameters:3.00 mm – 6.00 mm
Die diameters: 0,50 mm – 20.00 mm
COOLING UNIT
